60L High-Flow Disc-Type Bead Mill Machine Suitable For Paint, Ink,
And Pesticide Production
There are several reasons for choosing a 60L bead mill:
1.High-flow capacity: The 60L bead mill has a large grinding
capacity, suitable for processing large volumes of materials, which
can improve production efficiency.
2.Efficient grinding: This model of bead mill adopts advanced
grinding technology and design, enabling efficient grinding and
dispersion to ensure fine and uniform particles.
3.Wide applicability: The 60L bead mill is suitable for various
industries such as paint, ink, and pesticide production. It can
handle different types of materials and meet the grinding
requirements of different industries.
4.Flexibility: The equipment has adjustable process parameters such
as grinding time, grinding speed, and grinding media, which can be
adjusted according to specific needs to achieve the desired
grinding effect.
5.Reliability and stability: The 60L bead mill is made of
high-quality materials and advanced manufacturing processes,
ensuring durability and stable operation over a long period of
time.
Bead mills are suitable for the following fields:
The paint and coating industry: used for grinding and dispersing pigments to obtain a uniform
pigment suspension or pigment slurry.
Ink industry: used for grinding and dispersing pigments and fillers to prepare
high-quality ink.
Dye industry: used for grinding and dispersing dyes to obtain delicate and
uniform dye dispersions.
Food and Beverage Industry: Used for grinding, dispersing, and mixing food and beverage
ingredients to improve product uniformity, texture, and taste.
Cosmetic industry: used for grinding and dispersing pigments, fillers, and active
ingredients to prepare high-quality cosmetic products.
Pharmaceutical industry: used for grinding and dispersing pharmaceutical raw materials to
obtain delicate and uniform drug dispersions or emulsions.
Mining and Mineral Industry: Used for grinding and refining ores, sands, and minerals to
improve mineral availability and processing efficiency.
Biotechnology and pharmaceutical industry: used for applications such as cell fragmentation, protein
extraction, and dispersion to support sample preparation and
research in biotechnology and pharmaceutical processes.
In summary, ball mills play an important role in many fields, used
for grinding, dispersing, and mixing pigments, dyes, fillers,
drugs, and other granular materials to achieve improved product
quality and increased production efficiency.
Technical Data:
| ZM-E Series | ZM20-E | ZM60-E | ZM100-E | ZM200-E | ZM300-E | ZM500-E | ZM1000-E |
|---|
| Grinding chamber volume (l) | 20 | 60 | 100 | 200 | 300 | 500 | 1000 |
|---|
| Batch size (l) | 100-500 | 200-1000 | 500-2500 | 1000-10000 | >2000 | | |
|---|
| Drive (kW) | 18.5-22 | 37-45 | 55-75 | 75-90 | 90-110 | 160-200 | 315 |
|---|
| Grinding shaft rotary speed (r/min) | 1200 | 800 | 650 | 500 | 460 | 350 | 340 |
|---|
| Length (mm) | 1670 | 1970 | 2750 | 2950 | 3450 | 3350 | 6650 |
|---|
| Width (mm) | 1050 | 1150 | 1200 | 1200 | 1300 | 1500 | 1450 |
|---|
| Height (mm) | 1565 | 2000 | 2200 | 2200 | 2250 | 2700 | 2850 |
|---|
| Net weight (kg) | 750 | 1500 | 3500 | 3700 | 4700 | 8000 | 12000 |
|---|
| Ex proof Type | Ex proof / Non Ex proof |
|---|
| Seal Type | Single Mechanical Seal / Double Mechanical Seal |
|---|
| Inner Grinding Cylinder Material | SS304 / Hard Steel / Mold Steel / Tungsten Carbide / Ceramic / PU |
|---|
| Grinding Disc Material | SS304 / Hard Steel / Mold Steel / Tungsten Carbide / Ceramic / PU |
|---|
| Pump Type | Diaphragm pump / Gear Pump / Screw pump |
|---|
| Mill Speed Adjustment Way | With inverter / Without inverter |
|---|
Note: Technical data are different if there are some customized
constructions.
We'd like to send you the suitable model sand mills for your
production, please feel free to contact with us. |
What are the advantages of bead milling?
Bead milling offers several advantages compared to other grinding
and dispersion methods. Here are some of the key advantages of bead
milling:
1.Efficient Particle Size Reduction: Bead milling provides efficient and effective particle size
reduction. The high-energy collisions and friction between the
beads and the material being milled result in the reduction of
particle size, leading to finer and more uniform particles.
2.Uniform Particle Distribution: Bead milling ensures a more uniform distribution of particles in
the final product. The grinding beads effectively disperse and
break apart agglomerates, resulting in a homogenous dispersion of
particles and improved product quality.
3.Controllable Particle Size and Distribution: Bead milling allows for precise control over the particle size and
distribution. By selecting the appropriate bead size and adjusting
process parameters such as bead density and milling time, it is
possible to achieve the desired particle size range, ensuring
consistency and meeting specific requirements.
4.Enhanced Material Properties: Bead milling can improve the properties of materials. The
mechanical forces exerted during milling can lead to increased
surface area, improved reactivity, enhanced color intensity, and
better dispersion of additives, resulting in improved material
performance.
5.Versatility: Bead milling is versatile and can be applied to a wide range of
materials, including pigments, dyes, inks, coatings, pharmaceutical
compounds, and more. It is suitable for both wet and dry milling
processes, offering flexibility in various industries.
6.Scalability: Bead milling can be easily scaled up from laboratory-scale
experiments to large-scale industrial production. The availability
of different sizes and configurations of bead mills allows for
seamless transition and adaptation to varying production volumes.
7.Reduced Processing Time: Bead milling typically offers faster processing times compared to
other grinding methods. The high-energy collisions and efficient
grinding action of the beads result in shorter processing cycles,
thereby increasing overall productivity.
8.Improved Product Quality and Consistency: By achieving uniform particle size and distribution, bead milling
ensures improved product quality and consistency. This is
particularly important in industries such as paints, inks, and
coatings, where color matching and reproducibility are critical.
In summary, bead milling provides efficient particle size
reduction, uniform particle distribution, and precise control over
particle size and distribution. It offers versatility, scalability,
and improved material properties, ultimately leading to enhanced
product quality and increased productivity.
